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<blockquote><div class="quotetitle">Quote from Guest on December 7, 2024, 10:41 pm</div><h2>  Using the Balanset-1A Instrument  </h2> 
 
<h3>  Preparing the Necessary Tools  </h3> 
<ul> 
<li>  vibration sensors, optical speed sensor, magnetic base, software package, and included accessories.  </li> 
<li>  Connect the device to your PC using the USB interface and confirm the software installation.  </li> 
</ul> 
 
<h3>  Setting Up the Sensors  </h3> 
<ul> 
<li>  Fix the accelerometers securely to the machine's structure in locations where vibrations are most prominent, ideally near the bearings.  </li> 
<li>   Direct the laser speed sensor towards the rotor and affix reflective tape to the rotor surface to facilitate phase angle measurement.  </li> 
</ul> 
 
<h3> Launching the Software  </h3> 
<ul> 
<li>   Launch the Balanset software on your computer.    </li> 
<li>  Choose the correct balancing method (single or two-plane) according to the rotor configuration and the balancing task.  </li> 
</ul> 
 
<h3>  Taking Baseline Vibration Readings  </h3> 
<a href="https://vibromera.eu/wp-content/uploads/2024/11/2-Camera_01.png" target="_blank" rel="nofollow noopener"> 
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</a> 
<ul> 
<li>   Bring the rotor to its normal operating rotational frequency.  </li> 
<li>   The software will measure the vibration level, rotational speed, and phase angle. This data establishes the current imbalance condition.    </li> 
</ul> 
 
<h3> Trial Weight Installation   </h3> 
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<ul> 
<li>   Stop the rotor and attach a trial weight at a specific location on the rotor. The weight's mass can be specified within the software (e.g., in grams).    </li> 
<li>   Restart the rotor, and the software will record the changes in vibration level and phase angle.    </li> 
</ul> 
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<h3> Computing the Compensating Weight  </h3> 
<ul> 
<li>  Using the acquired measurements, the program automatically determines the required corrective weight's mass and angular position.  </li> 
<li>   The calculated values are presented on-screen in both numerical and graphical formats.  </li> 
</ul> 
<a href="https://vibromera.eu/wp-content/uploads/2024/02/Bs1ManualEngV156-May2023-10448629.png" target="_blank" rel="nofollow noopener"> 
<img decoding="async" src="https://vibromera.eu/wp-content/uploads/2024/02/Bs1ManualEngV156-May2023-10448629.png" alt="Bs1 Manual" style="width: 30%;margin-bottom: 10px" title="Forum 4"> 
</a> 
 
<h3> Mounting the Compensating Weight  </h3> 
<ul> 
<li>  Attach the computed compensating weight to the rotor as indicated by the software's output.  </li> 
<li>   If necessary, perform intermediate checks to verify that the imbalance is being reduced.    </li> 
</ul> 
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<h3> Verification and Balancing Completion  </h3> 
<ul> 
<li>   After installing the correction weight, run the rotor again and check the residual vibration level.    </li> 
<li>  If the measured vibration falls within the tolerance defined by ISO 1940, the balancing process is considered successful.  </li> 
<li>   If the vibration is still outside acceptable limits, reiterate the process and fine-tune the compensating weight.  </li> 
</ul> 
 
<h3> Generating a Documentation of the Balancing Results  </h3> 
<ul> 
<li>   The balancing results are saved in the software's archive. You can create and print a report containing vibration data, correction weight mass, and its installation angle.    </li> 
</ul> 
 
<h3>  Post-Balancing Checklist  </h3> 
<ul> 
<li>   Double-check that all weights and sensors are securely fastened.    </li> 
<li>   Confirm that the rotor spins freely and quietly, without any unusual sounds or vibrations.  </li> 
<li>   If the rotor is part of a complex mechanism, verify the proper interaction of all its components.    </li> 
</ul> 
 
<p>  By implementing this method, you can effectively eliminate imbalance, reduce vibration levels, and increase the lifespan of the machinery.  </p> 
 
 
 
 
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Our website about  <a href="https://vibromera.eu  
" target="_blank"> Balancing of milling machine rotors in tool manufacturing </a></blockquote><br>

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